For over 250 years, hot-dip galvanizing has proven to be a high quality and cost effective corrosion protection coating. In most applications hot-dip galvanizing is superior to paint.
Rust Undercuts Scratched Paint
This is what happens at a
scratch on painted steel.
The exposed steel corrodes
and forms a pocket of rust.
Because rust is much more
voluminous than steel, the
pocket swells. This lifts the
paint film from the metal
surface to form a blister.
Both the corrosion pit and
the blister continue to
grow.
Zinc Protects Base Steel even when Scratched
This is what happens
at a scratch on
galvanized steel. The
zinc coating sarifices
itself slowly by
galvanic action to
protect the base steel.
This sacrificial action
continues as long as
any zinc remains in the
immediate area.
Galvanizing | Paint | |
Adhesion | Several Kpsi | ? - varies |
Application | Works only on adequately prepared surfaces | Inadequate surface preparation can lead to paint failures in field |
Availability | 365 days a year | Depends of weather and humidity conditions |
Bond to steel | Excellent | ? varies |
Cathodic protection | Yes | No |
Curing | None required | Up to 28 days |
Delivery | Short turnaround time | Can be lengthened by weather delays |
Edge protection | Equal to protection on other surfaces | Thins at edges |
Inspection | Measurable, Predictable, Reliable, Simple | Unreliable, Time consuming, Quality cant be determined |
Maintenance | Little, if any | Periodic Repairing |
Metallurgical Bond | Yes | No |
Photochemically Sensitive | No | Possible |
Prep to Paint | Wash Surface Clean | Grit Blast to SSPC 6, 8, or 10 and Contain |
Transportation | Resistant to Abrasion | Soft Coating Can Scratch |
Tubular Structures | Inside and Outside Protection | No inside corrosion protection |
VOCs | None | ? - Varies |